I am chasing down a driveline vibration in my 1991 Caterham. This is a 1700cc AX block Ford X/flow with
a Ford T9 5 speed transmission and Sierra Ford De Dion rear. While I have the engine and transmission out, I
have decided to replace the clutch, pressure plate, throw out bearing and pilot bearing since it all has
about 11K hard miles on it.
I believe this clutch assembly is original to the car, the clutch disk is an AP unit, 190mm (7.5”) dia., 1” x 23
spline with the part number 47238 on it. The pressure plate is a Borg & Beck curly finger unit with the
number CP2624/1 stenciled on it. I have searched the internet for information or cross references to
these part numbers with no luck.
I contacted Burton Power for suggestions on a replacement clutch and they recommended a stock
Escort mk2 clutch cover and a stock Kent 190mm clutch disk. Burton told me that new clutch covers are
much shorter in height then the old Borg & Beck units but with a cable operated clutch I should be able
to adjust for that. Hum? I would think if a stock clutch was up to the duty Caterham would have used
one.
I saw in the Burton catalog that they offered a higher performance curly finger clutch cover and disk
from Helix Autosport, Part number 60-3329 and 70-1605. I have talked to Helix twice now on the phone
and the applications person says these part number pieces SHOULD work for my Caterham application,
although they are also used on the 1.6 ltr OHC engine and the 1.4 -1.8 ltr “K” series engines. Hum?
Does anyone have a suggestion for correct clutch parts for this application? Has anyone used the Helix
setup and had it fit up ok? The clutch disk is a given since its 190mm with a 1” x 23 spline but I am skeptical of the pressure
plate bolting up correctly and with the release bearing being properly located to not use up all the cable
adjustment.
Any suggestions would be greatly appreciated.
Thanks