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420S Rainy Season Build in Western Washington


Timberline

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14 hours ago, Austin David said:

ha, you did a better job than I did.  I just made little plug-in extensions.  FYI, that double wire is a ground, and one leg goes further down the loom rather than running multiple grounds all the way back to that connector.

I really wanted to just splice the two ground wires together and figured it would have been just as good. Doubt got the best of me and I didn't. I am a structures guy, not an electron guy :D Hopefully none of my wiring problems get any harder than this.

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 Battery activated and charged. Started the electronics for the first time!

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First system check! The speed sensor picks up every tooth!

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Edited by JohnCh
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Sweet! 

 

One thing I found when trying to actually start the motor (which you'll be there soon)...turn the key on and off a bunch of times to move gas through the system before trying to start it.  

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and before that, disable the fuel pump (it's in the book) and make sure you're getting oil pressure.

 

You can hear the fuel pump kick in about 1s after turning the key.  It's behind the driver's seat, LHS in the fuel tank.  Fairly distinctive whir for a second or so, then it cuts off with no RPM.

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9 minutes ago, Austin David said:

and before that, disable the fuel pump (it's in the book) and make sure you're getting oil pressure.

 

You can hear the fuel pump kick in about 1s after turning the key.  It's behind the driver's seat, LHS in the fuel tank.  Fairly distinctive whir for a second or so, then it cuts off with no RPM.

Good call out - I had already done the oil pressure steps prior to failing to start and figuring out the fuel needed primed.

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Thanks for the heads up! I had noticed that issue with failed starts. Once you know what to listen for, the fuel pump is noisy enough when nothing else is on. When it comes to starting the engine, I was going to not put fuel in the car till after the oil pressure check. Do I still need to disable the fuel pump? The line should have no fuel in it either way.

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If you're going to turn the key without fuel, you'll want to disable the pump.  Otherwise you'll spin a dry fuel pump, and they don't love that.  I believe you can just unplug the immobilizer over by your brake fluid reservoir, which will disable the FP relay, but leave everything else intact for pressurizing the oil system.

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Glued carpets in place today and I have a light question about the wall carpet. What do I do with the leather piece at the top?

 

I figured it goes under the boot cover so that got removed. Do I just loop it around the chassis? Glue it in place? The top will be partially held by the boot cover screws.

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11 hours ago, Austin David said:

Also this is your best chance to undercoat that wood panel, it is exposed underneath.  May also want to varnish the top and ends...

I just reinstalled it. Had it out to fill the diff oil and weather proofed the wood :)

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11 hours ago, Austin David said:

I just let mine lay over into the boot.  Once the cover is back in place you can't see it

Thanks! I’ll do something with it. It’s just weird I can’t find any ideas on the many build blogs online. Some of these folks are very fastidious about things.

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17 minutes ago, Timberline said:

Thanks! I’ll do something with it. It’s just weird I can’t find any ideas on the many build blogs online. Some of these folks are very fastidious about things.

I had to go back and read my post to remember...

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42 minutes ago, Austin David said:

I had to go back and read my post to remember...

One of the best reasons to create a build thread :)  

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This weekend lived up to this build thread's name, so lots of jobs got completed on the car.

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Complete check of all brake fittings and bleeding of the brake and clutch lines. What should have been a 2 hour job became a 4 hour job when my neighbors ancient brake pressurizing kit lines disintegrated and threw brake fluid all over the engine bay. Quickly got any painted surfaces cleaned up, then took a long time throwing simple green everywhere. Afterwards, we were able to get the lines bled alright.

 

Laundry list of things installed: carpets, tunnel closeout, parking brake adjusted, harnesses, and seats. Got everyone in the family helping at one point or another. Even got my daughter enthusiastic enough to help with seats.

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Then, monday night, I finally got the radiator brackets in the mail. Here they are temp installed.

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Sounds like you're getting closer!

 

My daughter (15) helped with holding like 1 bolt, and that was all I could get out of her...

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3 hours ago, hyper7 said:

Sounds like you're getting closer!

 

My daughter (15) helped with holding like 1 bolt, and that was all I could get out of her...

 

You can't hear the harassing and complaining through the picture :D Good times!

Edited by Timberline
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The older of my 2 actually helped mount the engine, which was nerve-wracking and weird.

 

The younger definitely held some flashlights and fetched sockets, but not as much heavy lifting.  Both will say they helped, tho, which is good enough for me.

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