chrisp993
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Bloomfield Hills, MI
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Se7en
Caterham 420R
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7Westfield, thanks! For the clutch, the lower nut is a locknut for the clutch stop so needs to stay. I could remove the middle nut but then would have to lock the clevis against the clutch stop locknut i.e it's a two position option, stock or remove one nut (or possibly source a half height?). Really seems like this adjustable setup should actually ... adjust. Still feel I'm missing something! Brake is probably OK at limit of adjustment. Don't want to cut pushrod until I know what I'm doing ... one way trip! Gas pedal, yes, that was my conclusion, and easy to get a longer bolt! Still just confused ... online searches show easy adjustment of the RHD pedal box 🤔
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Two more pictures ... the brake pedal is adjusted as low as it will go, feels OK Gas pedal seems too high, much higher than brake pedal when brake is depressed Clutch is a little high, would like it save as brake but per my original post there doesn't seem any adjustment in the clutch withiut altering the clutch stop.
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Thanks for the reply! Different to the two pictures I attached? Can you be more specific on what you want to see?
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chrisp993 started following Caterham to unveil a new Miami Special Edition model at this weekend's Grand Prix , Power Brake Bleeders , Pedal Adjustment Struggles and 1 other
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Just used my Motive bleeder with the European adapter to fill the system on my new build. Previous cars I have followed your friends path of leaving my Motive "dry" and relying on the fluid in the reservoir but this time, since I was filling a dry system, I filled the reservoir and put the balance of 2 quarts of fluid in the Motive tank. Straightforward and much less hassle. The only downside of putting fluid in the Motiv tank is some waste fluid (so, say $5) and cleanup, which was completed (after disconnecting!) by draining the excess and pouring in some alcohol / water mix then using the Motive pump to flush that through the tubes, then letting everything air dry in the sun 👍
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So, I'm closing in on the end of my build and wanted to adjust the pedals ... the brake and clutch seem set too high, I almost have to push down on them toward the floor vs. pushing them more horizontally toward the firewall. Anway, today I opened up the pedal box and spent a very frustrating time trying to figure out adjustments: Brake: mounted with a pin and clevis to a threaded rod, I ( eventually!) worked out that since the nut was captured within the clevis, turning the threaded rod would move the brake pedal along the rod toward the firewall and in so doing move the "arc" of pedal movement in the direction I wanted. But there was very little adjustment, really less than 1/2" of rod before the end of the rod butted up against the pedal. But this might be enough if I can get the clutch and gas pedal to work with it. Clutch: plenty of locknuts etc. but no actual freedom to really move these without moving the clutch stop - which seems like a bad idea. I'm stumped on how to make any real adjustment to the clutch pedal Gas: assuming Brake and Clutch are lowered, the Gas pedal will also need to be swung down in order to match. The WOT throttle stop is easy to adjust but the resting position has a ridiculously small, couple of threads adjustment - do people switch this out for a longer nut in order to move the resting position lower, or am I just misunderstanding? I feel like I'm missing something with all of the above - attached some pics to try and show what I mean. Can anyone who's ventured down this path help me out?
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Jmaz ... I just installed the steering column and your post gave me one of those "I'm so dumb" moments. In my case, I reasoned that since the tie rod ends were 12 turns out ... I *assumed* that meant they were both the same distance from rack center and by measuring the wheels straight ahead (ref. rotor edge to front lower wishbone bolt) I could set the wheel straight and then insert the lower column in the rack at that position. Done. But, of course there is that assumption in there ... Long story short (the detail is updated on my blog post) based on your comment I went back, taped a zip tie indicator to the steering hub and looked for how that ended up when at full lock each way. Sure enough it was almost (but not quite) even; full lock right was about 15deg right from vertical whereas full lock left was about 5deg left from vertical ... I was close, but no cigar. So, disassembled (hey, loctite works!) and moved the lower column one spline CW and, bingo, I was there!
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On the Econoseal pins it's a bit different - and I got it wrong! I was doing a little digging into pins and seals - specifically why I had grey seals vs. stock yellow and whether this made a difference - quick answer on that is that colors do correspond to wire sizes, but they aren't that consistent and the important thing is to choose a seal that is "snug" on the wire. But in going down this rabbit hole, I found that on Econoseal, the rear wings are actually meant to grip the seal and not just the wire insulation. This is shown in BigCol's excellent post on Fitting Econoseal Connectors - scroll down for the picture and you'll see what I mean. I think my connectors are OK, but pinning them in the proper way ensures the seal gets pulled into and really plugs the connector. And now, my OCD exists in this world where my connector seals are not quite 100%
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Done properly you only need a tiny section of wire, enough for the forward crimp on the pin, so cutting and re-pinning should only lose ⅓" or so of the wire. In the picture you only need the wire between the green lines ... the section I've crossed out is surplus (my sloppy work, too much bare wire on all the pins!) and in fact occupies the space that the connector's internal catch needs to click into in order to retain the pin.
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Quick experiment with some black self-fusing silicone tape .... seems like a clean black out solution? And I know from past usage, this stuff is completely weatherproof.
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Thanks for the complement - like the car, the blog is a work in progress! Hopefully it's a resource for others as I've really leaned on blogs for help. And a record for me as my memory fades! FWIW, tightly bundled in heat shrink - and crucially, without pins - the 5 wires from the headlight were no problem to push through the bracket. I did slide the grommets off and spray silicone lube but I wouldn't worry about doing it again. For me the PITA and most time spend would be the need to replace the pins. OTOH if you didn't want to replace the pins, then the wires would be trickier to to be fed back and I'm guessing could only go through the bracket one at a time? That would also limit heat shrink to just the headlight end, not the full length? Regarding the look ... I don't think I'll really know if it looks weird until I put the nosecone, hood and front wings on. I'll try and remember to report back when I get to that point.
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Gotcha. Sounds like you need to repin the end of the wire with a new pin? What parts did you buy? Check my blog post for the exact pin (which did match OEM) that I bought. Message me, I'd be happy to send you a couple of those pins in the mail if you think that would help? Car is still in build, but hopefully these give you some idea? I just need to black out that large nut!
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Howard, is it the crimp on the pin/connector in the engine bay that is bad? Can you tell if it's the chassis side or the headlight side of that connection? It is straightforward to remove the pin from the connector using a very small thin (like jeweler's) screwdriver, you just need to pull out the yellow guide and then release a small tab: video example. If the pin crimp is bad, you may be able to improve it by putting it in a crimp tool and trying to crush the crimp a bit more. Alternatively, the tool and some pins is maybe $40. When you ask how does it look, which part did you want a picture of?
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I also just completed the headlight wiring for my build - long blog post here - but the short version is that I ditched the indicator pods and went with aftermarket LEDs (integrated turn signals) and just took all the wiring through to the engine bay where I crimped on pins to match the factory wiring.
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Thanks ... and good point!
