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Working with carbon fiber??


Alaskossie

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Reading slngsht's short thread on fiberglass, I got to wondering if there is anybody on USA7s who is familiar with working with carbon fiber -- forming curing, etc.

 

I have never worked with fiberglass (which I suppose should be a first step for a beginner), but the items I'd like to make would be more appropriate in the more "high-tech" medium.

 

Any tips?? Any books to recommend??

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I've done wet lay-up with carbon fiber, kevlar, and fiberglass when I was in college. If you want to do a wet lay-up it's pretty easy. Get a good mold, some release agent, and the right epoxy and it will work pretty well. A vacuum pump and some batting will let you get thinner parts. They won't be quite as light as pre-preg carbon, but they tend to be pretty tough. I'd suggest practicing wet lay-up with sheets of fiberglass and then moving up to carbon. Getting the weave to line-up nicely is tough. Of course, if you want a light and dirty piece, then you don't care too much about a nice weave.

 

You can also build a quick and easy oven out of some 2x4s, foam insulation and heat lamps. Just keep the temperature in your curing range and resist the urge to unwrap uncured parts.

 

There are lots of places to get information on the right epoxy, then just read all the data sheets. You want to pick something that won't start to kick before you're done with your part and something that cures at a reasonable time. It's been a while since I've done anything, but I've got a friend who works in the composites industry, I'll get some more info from her.

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