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3rd syncro AWOL


coffee break

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When we were taking the driveshaft loose, we noticed all the bolts were not tight. They would turn if you didn't restrain the nut. I'm going to replace them, they are .375-24 x 1.00. Are they grade 5 or 8?

 

Those in your photo should be grade 5.

 

If you look at the threads near the head of your bolts you can see how the thread is damaged. This was probably caused by running with the bolts not torqued correctly but I still like to use a bolt with a shank long enough to extend through both flanges. The originals bolts on my '64 MGB have a solid shank that extends through both flanges. You can get these bolts at aircraft supply stores or here: https://www.pegasusautoracing.com/productselection.asp?Product=AN6

Edited by 11Budlite
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Well, since the metal is aluminum and was found in the oil pan, look for a broken piston skirt.

 

I'm sure it's from a broken piston. I understand the motor was rebuilt before it was sold here

http://www.classiccarsltd.com/modules/auto/detail.php?id=388

This page was longer at one time and indicated the motor was rebuild. I'm guessing the piece I found wasn't found when the motor was repaired. I don't recall seeing any jagged edges on any piston, but I'll take a closer look. The chunk looks to have been pounded around some by the smother surfaces.

IMG_1565.jpg

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Rubber end seals are the best way to go, just make sure their sized properly for the grooves they rest in. I've had really good luck with "the right stuff" by permatex on the oil pan gaskets. Make sure you also apply sealant where the rubber meets the cork.

 

I've also had really good luck using studs near the end seals to hold the gasket in place while bolting it all up.

 

It would be a false economy not to replace the timing chain wear pad while you're in there too.

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I use the Permatex Ultra Gray sealant. Same stuff Mazda uses from the factory. Only downside it that it is a bitch to break the seal and clean up the surfaces for the next time around.

 

I'd suggest replacing the water pump as long as you are in there.

Edited by scannon
Changed Super Gray to Ultra Gray
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What are the pro's and con's of using these gasket sealers? I'm doing the oil pan and using the rubber end seals and thinking about taking a look at the cam chain. So the water pump would also come off.

 

coffee,

 

Visit the Permatex web site for product selection:

 

http://www.permatex.com/products/product-selector

 

FWIW, I've had excellent results with Permatex Ultra Grey:

 

http://www.permatex.com/products/our-brands/ultra-series

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  • 1 month later...

At last, I have all the parts in my shop. I picked up the transmission today. Syncros were impossible to find and they were not the problem. It was a needle bearing between the input shaft and the main shaft that misbehaved. My guess was this was caused by low oil level. I have a new clutch disk, motor mounts, bolts and lock nuts for the drive shaft, and new red silicone hoses, also lower gaskets have been refreshed, it's time to reassemble.

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  • 1 month later...

With (more than) a little help from a friend the engine and transmission are back in the car. Since I replaced the pan gasket, the motor is completely empty of oil. I was thinking about filling the oil filter before installing it. I am planning on running the starter some before connecting the ignition. 10 seconds?

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