Jevs - congrats with your purchase. I think you will find the build process to be rewarding and challenging. Overall, I was very satisfied with the metal fabrication on my kit, but disappointed with a few other things. The differential supplied by Brunton failed within the first 1,000 miles. When we pulled it apart, I discovered that several parts were severely worn (used) and the ring and pinion wasn't properly setup. Also discovered that the backup sensor switch (used) was inoperable and required replacement.
When installing the engine I ran into a few technical issues that I think could have been prevented. The first being the steering shaft. The shaft did not clear the engine which required a longer shaft. The second was the coil packs on the valve covers had to be relocated because of hood clearance. Lastly, I had to modify the alternator bracket because the one supplied did not allow room for adjustment or proper fitment.
The quality of the fiberglass panels supplied with the kits was okay, but could have been better. I could literally see through parts of the dash panel because the lay up was so thin. The rear fenders differed approximately 2" different in length.
The last and biggest thing that frustrated me was that I ordered the classic model without the hood scoop (like bonjo2's), but received a model with the scoop.
Having said all of that, I hope you get as much enjoyment out of your XL as I do my Classic. I enjoyed the build experience and definitely love getting the car on the road.